Heat Shrink Tubing Machine – Automated Wire Protection
The KK1012 Heat Shrink Tubing Machine automates the feeding, cutting, and shrinking of heat-shrink sleeves onto wires. It’s built for speed, precision, and consistency—perfect for industries like automotive, medical, and aerospace manufacturing. Even if you’re already using wire cutting machines or wire stripping systems, this heat shrink tubing machine offers the final finishing touch to ensure protection and durability for your harnesses.
🔧 Process Flow
Tubing Feeding → Length Cutting → Thermal Shrinking → Product Removal
This full-cycle automation ensures consistent results while saving labor costs and floor space.
📐 Technical Specifications
| Parameter | Details |
|---|---|
| Model | KK1012 |
| Voltage | AC220V |
| Power Frequency | 50/60Hz |
| Rated Power | 600W |
| Supported Tubing | Polyolefin, dual-wall, adhesive-lined tubing |
| Dimensions | 500×750×1300mm (incl. tray) |
| Weight | 80kg |
| Speed | Up to 1,500 pcs/hour |
🔥 Hot Air vs Infrared Shrinking
| Heating Method | Advantages | Use Case |
|---|---|---|
| Hot Air | Gentle heat, flexible, safe for thin tubing | Medical wires, small electronics |
| Infrared | Fast, focused, energy efficient | Automotive, aerospace, high volume |
🚀 Applications
- Automotive harness sealing (IP67 waterproofing)
- Medical cable insulation (meets UL/CSA)
- Defense-grade temperature durability (–55°C to +125°C)
- Consumer electronics shrink fit finish
✅ Features & Benefits
- Touchscreen PLC interface for intuitive control
- Customizable tubing length and shrink time
- Accurate photoelectric sensor positioning
- Stepper-driven motion ensures precision
- Reduces manual labor by 40–60%
🔧 Maintenance Schedule
- Daily: Clean heating elements and check sensor alignment
- Monthly: Calibrate temperature sensors (±3°C)
- Quarterly: Lubricate drive rollers, inspect wiring
- Annually: Replace heating tubes and sensors with OEM parts
📈 ROI Overview
- Labor cost reduction: up to 60%
- Machine payback: typically 3–6 months
- Line efficiency gain: +30–50%
📩 Ready to automate your tubing process? Request a Quote
⁉️ Frequently Asked Questions
- What tubing sizes are supported? Typically 1mm–50mm diameter
- Can it integrate with my PLC system? Yes, supports MODBUS/PLC
- Do you offer global support? Yes, onsite setup available within 1–2 weeks
🔗 Related Resources
- All Wire Processing Machines
- 3M Heat Shrink Tubing (external)
- HellermannTyton Heat Shrink (external)