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Automatic Double-End Pre-Insulated Terminal Crimping Machine

Parameter Details
Model KKD3
Power Supply AC220V/50/60Hz, single-phase
Functions Wire cutting, double-end twisting, single/double-end crimping for continuous sheathed terminals
Production Capacity 1,400 pcs/h (wires ≤300mm length)
Wire Range AWG14–28 (1.6–0.08mm² cross-section)
Cutting Length 50mm–9,999mm (custom lengths available)
Cutting Precision ≤1mm + 0.2% of cutting length
Stripping & Twisting Length 7–12mm
Crimping Force 2.0T (3.0T optional)
Air Pressure 4–6 kgf (clean, dry air required)
Detection Systems Fiber optic sensing, wire presence, crimp check, wire jam, low air pressure
Dimensions 700W × 800L × 1500H (mm)
Weight ~358kg

Automatic Double-End Pre-Insulated Terminal Crimping Machine – Model KKD3

The Pre-Insulated Terminal Crimping Machine KKD3 is engineered for high-speed wire harness production. It performs wire cutting, stripping, twisting, and double-end crimping in one cycle. With a production capacity of 1,400 pcs/hour, this pre-insulated terminal crimping machine is ideal for automotive, home appliance, and industrial wiring tasks.


🔧 Pre-Insulated Terminal Crimping Machine Specifications

Model KKD3
Power Supply AC220V / 50–60Hz, single-phase
Wire Range AWG14–28 (1.6–0.08 mm²)
Cutting Length 50mm – 9999mm (customizable)
Cutting Precision ≤1mm + 0.2% of length
Twisting & Stripping 7–12mm insulation length
Crimping Force 2.0T (optional 3.0T)
Air Pressure 4–6 kgf/cm² (dry, clean air)
Detection Systems Fiber optic, wire presence, crimp check, jam detection
Machine Size 700W × 800L × 1500H mm
Weight ≈358 kg

✅ Key Features of KKD3 Pre-Insulated Terminal Crimping Machine

  • 🛠️ One-step wire processing: cut, strip, twist, and crimp using this pre-insulated terminal crimping machine
  • 🎯 High precision for both short and long wires
  • ⚡ Production speed up to 1,400 pcs/hour (≤300mm)
  • 🔌 Supports multiple terminal types and wire gauges
  • 🖥️ Intuitive touch screen with multi-language support

🔍 Applications of the Pre-Insulated Terminal Crimping Machine

  • 🚗 Automotive wire harnesses (cars, motorcycles)
  • 🏠 Home appliances internal wiring (ACs, fridges)
  • 🏭 Industrial control cabinets and power modules

🏭 Use Case Example

In a modern automotive factory, the pre-insulated terminal crimping machine automates the production of wire harnesses used in dashboards and control units. This automation improves consistency, reduces labor costs, and increases safety.

💬 Frequently Asked Questions

Can it handle both insulated and non-insulated terminals?

Yes, but tooling changes are required for non-insulated terminals.

Is the wire length programmable?

Absolutely. The system supports custom programming through the HMI interface.

Do you offer support outside China?

Yes, we provide international support, remote training, and parts shipping worldwide.

Learn more about crimping technology or refer to ISO standards for industrial wire processing.

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