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Automatic five wires processing machine with crimping on one end and tinning on the other

Automatic Dual-Process Wire Machine: Crimping & Tinning

functions & Specifications Details
Functions Wire cutting, single – end stripping, dual – end stripping, single – end half – stripping, dual – end half – stripping, single – end twisting, single – end crimping, single – end tinning, one – end crimping the other – end tinning
Adjustable Settings Knife mouth size, cutting length, stripping length, twisting strength & speed, attaching flux depth, tinning depth
Wire Range AWG#16 – AWG#30
Production Capacity 5200 – 6000pcs/hour (100mm length)
Cutting Tolerance ±0.1mm (L = 100mm)
Processing Length 10mm – 800mm (shorter wires can be customized)
Stripping Length Head: 0.1mm – 12.5mm
Blade Depth Adjustment N/A (not specified)
Detection Systems Low air pressure, no wires, bad crimping, wire knot
Power Supply AC 220V/50/60HZ
Compressed Air Requirement 5 – 7kgf (clean and dry air)
Machine Dimensions 1000×700×1500mm
Machine Weight 260kg
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Automatic Dual-Process Wire Machine: Crimping & Tinning

The 5-wire processing machine simultaneously crimps one wire end while precision-tinning the opposite end in a single operation cycle. Designed for high-volume wire harness production, it combines cutting, stripping, crimping and tinning processes with Mitsubishi servo-driven accuracy and touchscreen programmability.

⚙️ Machine Specifications

Function Simultaneous crimping & tinning
Wire Length Range 10–800 mm (±0.1mm precision at 100mm)
Stripping Length Up to 12.5 mm
Wire Gauge AWG#16–#30
Control System Mitsubishi servo drive with touchscreen interface
Adjustable Parameters Tinning depth, stripping length, crimp force
Crimping Force 2.0T standard
Production Speed 5,200–6,000 wires/hour (at 100mm length)
Detection Systems Air pressure monitoring, wire presence detection

✅ Key Advantages

Dual-Process Efficiency

Complete both crimping and tinning operations in a single cycle, eliminating secondary processing steps.

Precision Engineering

±0.1mm dimensional accuracy at 100mm length ensures consistent terminal positioning and solder coverage.

High-Speed Production

6,000 wires/hour output enables just-in-time manufacturing for automotive and appliance industries.

🛠️ Technical Features

  • Mitsubishi Servo System – Delivers precise motion control for consistent results
  • Intuitive Touchscreen Interface – Simple programming of tinning depth, stripping length, and crimp parameters
  • Automatic Quality Monitoring – Real-time detection of air pressure fluctuations and wire feed issues
  • Quick-Change Tooling – Modular design for fast conversion between wire gauges
  • Safety Compliance – Meets CE safety standards with emergency stop and protective covers

🏭 Production Applications

Automotive wire harnesses
Appliance internal wiring
Industrial control panels
LED lighting assemblies
Electromechanical devices

Production Case Study: Automotive Harness Manufacturer

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After implementing the dual-process machine, a Tier 1 automotive supplier reduced their wire preparation time by 65%. The simultaneous crimping and tinning process eliminated two separate workstations, saving 340 sq. ft. of production space while increasing output to 5,800 wires/hour with consistent IPC/WHMA-A-620 compliant results.

💬 Technical Questions

What’s the minimum batch size this machine can handle efficiently?
The machine is optimized for production runs of 500+ wires. Quick-change tooling allows economical small-batch production with changeover times under 10 minutes.
Can it handle different terminal types on the crimping end?
Yes, with quick-change crimp tooling adapters. Standard configuration supports open-barrel and closed-barrel terminals for AWG#16–#30 wires.
What solder type is used in the tinning process?
Standard setup uses lead-free SAC305 solder (Sn96.5/Ag3.0/Cu0.5). Alternative solder alloys available for specialized applications.

📞 Request Customized Solution

Include your wire specifications for a tailored proposal

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