Ultrasonic Harness Welding Machine(Smart kk-2050)

Model Smart kk-2050
Max. Output Power 5000W
Working Frequency 20 KHz
Welding Range 2 mm² – 30 mm²
Input Voltage Single-Phase AC 220V (50/60Hz)
Control Method 7 inch Touch Screen
Weld Time Range 0.5 – 9.99 s
Air Pressure 0.2 – 0.8 MPa
Machine Weight 50 kg
Operating Humidity 20% – 70% (Non-Condensing)
Ambient Temperature 0°C – 40°C

Smart KK-2050 Ultrasonic Wire Welding Machine

The Smart KK-2050 delivers 5000W ultrasonic precision welding for copper, aluminum, and multi-strand cables. Designed for high-strength and oxidation-free bonding, it’s ideal for automotive wire harness, EV battery, and industrial power connection applications.

Overview

The Smart KK-2050 Ultrasonic Wire Welding Machine combines high power, smart control, and precise performance. With automatic frequency tracking, stable servo motion, and a user-friendly 7-inch touchscreen, it ensures reliable welding for both wire-to-wire and terminal applications across automotive and industrial harness production lines.

Technical Specifications

Model Smart KK-2050
Max. Output Power 5000W
Working Frequency 20 KHz
Welding Range 2 mm² – 30 mm²
Input Voltage Single-Phase AC 220V (50/60Hz)
Control Method 7-inch Touch Screen
Weld Time Range 0.5 – 9.99 s
Air Pressure 0.2 – 0.8 MPa
Machine Weight 50 kg
Operating Humidity 20% – 70% (Non-Condensing)
Ambient Temperature 0°C – 40°C

 Key Features & Advantages

  •  Fully Automatic Frequency Tracking – ensures consistent resonance and stable output
  •  Robust 5000W Power Output – suitable for large cross-section cables
  •  Intelligent & User-Friendly Touchscreen Control
  •  Stable & Precise Welding – perfect fusion without damaging conductors
  •  Comprehensive Safety & Protection System
  •  Clean & Efficient Ultrasonic Process – no smoke, no flux, no sparks

 Application Fields

Designed for professional use in:

  • Primary Industries: Automotive & Motorcycle Manufacturing
  • Target Components: Wire harnesses, terminal connections, grounding cables
  • Welding Materials: Copper, aluminum, and multi-strand wires
  • Welding Types:
    • ① Wire-to-Wire Welding
    • ② Wire-to-Terminal Welding (with customized anvils)
    • ③ Multi-wire Bundling & Compression Termination

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