100kg Terminal Pull Tester | Wire Pull Force Testing Machine
The 100kg Terminal Pull Tester is a precision testing instrument designed to measure the pull-out force of crimped terminals and wire connections. Widely used in wire harness manufacturing, automotive production, electronics assembly, and quality control laboratories, this machine helps verify crimp strength and ensure compliance with industry standards.
Featuring a user-friendly touchscreen interface, adjustable testing speed, and automatic PASS/NG judgment, the tester provides reliable pull force measurements with an accuracy of ±1%. It is an essential quality assurance tool for manufacturers seeking to reduce defects and improve product reliability.
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Why Terminal Pull Testing Matters
Poor terminal crimps can lead to loose connections, electrical failures, and costly field returns. Pull force testing verifies whether crimped terminals meet the required mechanical strength before products leave the factory.
- Reduce quality defects and customer complaints
- Verify crimp consistency across production batches
- Support automotive and industrial quality standards
- Improve traceability and process control
- Prevent connector failures in critical applications
Key Features & Advantages
- ✔ Maximum testing capacity up to 100 kg
- ✔ High measurement accuracy of ±1%
- ✔ Automatic PASS/NG judgment function
- ✔ Adjustable motor speed from levels 1–10
- ✔ Records maximum pull force values automatically
- ✔ Touchscreen control with intuitive interface
- ✔ Supports customizable upper limit settings
- ✔ Adjustable holding time after peak force
- ✔ Compact tabletop design
- ✔ Simple reset and calibration procedures
Applications
- Automotive wire harness manufacturing
- Electrical appliance production
- Industrial control systems
- Electronics assembly plants
- Quality control laboratories
- Connector manufacturing facilities
- Incoming inspection departments
- Cable assembly production lines
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | 100kg Pull Tester |
| Function | Terminal Pull Force Measurement |
| Measurement Range | ≤ 100 kg |
| Measurement Accuracy | ±1% |
| Operating Voltage | AC 220V / 50Hz |
| Rated Power | 0.1 kW |
| Dimensions | 430 × 180 × 210 mm |
| Net Weight | 10 kg |
Touchscreen Functions
| Function | Description |
|---|---|
| Unit | Switch between kgf and force units |
| Upper Limit | Sets the target pull force value |
| Hold | Sets the holding time at maximum force |
| Max | Records the highest force value measured |
| Speed | Adjustable motor speed levels 1–10 |
| Start | Initiates the testing process |
| Reset | Returns the machine to its initial position |
How the Pull Tester Works
- Connect the machine to AC 220V power supply.
- Power on and perform the reset procedure.
- Set the upper pull force limit.
- Adjust the holding time if required.
- Secure the terminal and wire in the fixture.
- Press the start button to begin testing.
- Review the test result displayed as PASS or NG.
Common Faults & Troubleshooting
| Issue | Possible Cause | Solution |
|---|---|---|
| Machine will not power on | No power / blown fuse | Check power supply and replace fuse |
| Unable to reset | Sensor or motor failure | Inspect and replace faulty components |
| Display screen inactive | Loose connection or fuse issue | Reconnect display cable or replace fuse |
Why Choose Cable Machineries?
- Factory-direct pricing
- Professional technical support
- Global shipping services
- Comprehensive after-sales assistance
- Fast spare parts supply
- More than 10 years of industry experience
- Customized testing solutions available
Pair this pull tester with our Terminal Crimping Machines to establish a complete wire harness production and quality control system.
Learn more about our manufacturing capabilities on our About Us page.
Request a Free Quote
Need a reliable terminal pull force tester for your quality control process? Contact our team today for pricing, technical specifications, and application support.
Frequently Asked Questions
What is the maximum testing capacity?
The tester measures pull forces up to 100 kg.
What accuracy does the machine provide?
The measurement accuracy is ±1% of the indicated value.
Can the tester automatically judge PASS or NG?
Yes. The system compares results against preset limits and displays PASS or NG automatically.
Which industries use terminal pull testers?
Automotive, electronics, industrial control, appliance manufacturing, and wire harness factories commonly use pull testers.
Can the pull force limit be customized?
Yes. Operators can manually input pull force limits or save commonly used parameters for future testing.
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